Multi-purpose Mobile Equipment for Concrete Admixture(MH-PCL-2B) Ideal for Ready-mix Concrete Manufacturers
The multi-purpose mobile equipment for concrete admixture production is designed for small concrete admixture plant and Ready-mix Concrete Manufacturers . The equipment is modular assembly. Its installation and disassembly are convenient and fast, which allows to produce at different locations. The equipment can be used to produce high water reducing type PC-F (polycarboxylate superplasticizer) and high slump type PC-G (polycarboxylate superplasticizer) at ambient temperatures. In addition, it can also be used to compound naphthalene based or lignin sulfonate based retarding admixtures used in RMC station. The whole production process is automatically controlled to ensure the stability of the product quality.
Mobile and allows different location production
The equipment is modular based. Its installation and disassembly are convenient and fast. The loading and unloading with a fork truck is sufficient. Therefore, it allows to produce at different locations in a short time. As a result, the cost of shipping the material supply to different place can be reduced.
Integrated Synthetic and Blending Process
The equipment can be used to synthesize high water reducing type PC-F (polycarboxylate superplasticizer) and high slump type PC-G (polycarboxylate superplasticizer) at ambient temperatures with no heating. In addition, it can also be used to compound naphthalene based or lignin sulfonate based retarding admixtures used in RMC stations.
Automatically controlled process to ensure the stability of product quality
PLC computer control system makes the production one-button and smart. The entire system is automated and monitored.
Ground floor feeding for convenient operation
The operator can stand on the ground to input powder raw materials, no need of traditional hoist/lift to feed manually on a high steel platform. So the production safety is improved. The plant height can be as low as 5-5.5 meters.
Good material and durable equipment
The main material is adopted with new material and good quality. It is anti-corrosive, anti-aging, and acid-alkali resistant.
Enclosed production and environmental protection
The whole production process is enclosed with zero emissions and discharges, which allows to have a first-class production of green ecological environment in the chemical industry.
High production efficiency
It only takes 4 hours to produce one batch of polycarboxylate superplasticizer (PC-F and PC-G), the main raw materials for polycarboxylate pumping aid agent in RMC station. Each batch can be 5 or 10 tons of finished product. It takes only 20 minutes to compound one batch (2 tons) of naphthalene based, amino based, acetone formaldehyde or lignin pumping aid admixture.
Service and technical support
From order to delivery, it takes about two weeks. After receiving the equipment, it takes less than 2 weeks to start normal production.
Providing sample admixture product for testing purpose
Based on customer requirements, MUHU engineers develop formulates and provide the samples for customer to test. Customers may also provide their own admixture samples so that MUHU engineers can develop the new formulate with the same performance. Our engineers may go to the customer’s site and develop customized and optimized formulates according to the cementitious materials and concrete mix design.
According to customer’s local available materials and requirements, the production line may be customized.
MUHU not only provides the basic admixture knowledge training, but also provides training on routine production, quality assurance, laboratory research and development.
MUHU helps customers set up admixtures laboratory, including lab design, lab equipment/instrument procurement, installation, commissioning, training and the other technical support services.
In 2013, MUHU was granted the invention patent certificate of “a polyether polycarboxylate superplasticizer formulation methods” and the applied patent certificate of “polyether production equipment”.
Cost and Profit
To produce 1 ton admixture (synthesis + compounding, dosage: 1.8% -2.0%), it costs about 200USD with MUHU technology. If purchasing the same product from the market, it is about 330USD. Thus the profit is 23.8%. For a RMC station with an annual output of 500 thousand tons of concrete, they can save about 0.225 million USD per year. The payback period is less than one year.
Snapshots of Production Line