Dry Mortar Production Line

Automated Dry Mixed Mortar Production Line

Introduction
MUHU has produced dry mortar products for over 30 years, which are masonry mortar, plastering mortar, thermal insulation mortar, high-strength non-shrink grout, self-leveling mortar, tile adhesive mortar, repair mortar, etc.

Based on customers’ requirements, MUHU engineers designed a range of mortar production equipment with output from 3 tons to 100 tons per hour. MUHU equipment has following features:

  • Product quality is assured by automatic control.
  • Pollution is reduced with enclosed production.
  • The production efficiency is increased, but the labor intensity is lowered because of automatic materials handling.
  • MUHU provides a holistic services including the product formula, equipment fabrication, installation and commissioning.

Advantages

  • Automatic measurement enormously improves product quality;
  • Closed production greatly lowers down the environmental pollution.
  • Automatic material transfer reduces the labor intensity and improves efficiency

Instruction for Equipment
The design of the equipment depends on customer’s different need, which include: products output from three tons per hour to one hundred tons per hour , the automatic level of the equipment such as from manual material calculating to automatic calculating, manual packing to automatic packing.
1. MH-GS cordwood type computer-controlled mixing machine group

Cordwood type structure of mixing machine has following features:
1.1 It is operated by man-computer interface, with weighing transducer coordinating with PLC automatic computer feeder,
1.2 It can memorize the formula, record the historical data and print them out.
1.3 It can show the on-site location of raw material tank by computer.
1.4 Automatic measuring packing (valve bag, spacious bag)
1.5 Dust remover can improve the working environment, recycle powder material
1.6 Less space taken, flexible structure combination, low cost, available in small-lot serial production

2. MH-GS tower type dry mixed mortar mixing machine group(8-10t/h)

2.1 It is operated by man-computer interface, with weighing transducer coordinating with PLC automatic computer feeder,
2.2 It can memorize the formula, record the historical data and print them out.
2.3 It can show the on-site location of raw material tank by computer.
.2.4 Automatic measuring packing (valve bag, spacious bag)
2.5 Dust remover can improve the working environment, recycle powder material
2.6 Less space taken, flexible structure combination, low cost, available in small-lot serial production

Production Process

  • Batch different kinds of raw material according to formula
  • Put the batched material into the mixer
  • Start the mixer and run it in specified time period
  • Convey the mixed products into the finished product warehouse and automatically startweighing and packing
  • After quality inspection, the products will be stored in warehouse.

MUHU will be in charge of the compressive technical guidance, the facility user purchase and Install the equipments

Applications Projects

1.Wuhan

In June, 2010, MUHU technical team finished installation and commissioning of dry mortar production line for a Wuhan customer, provided product formula that met local market and offered staff training.

2.Indonesia

In Nov. 2013, MUHU technical team finished installation and commissioning of dry mortar production line for Indonesian customer, provided product formula that met local market and offered staff training.