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Multifunctional Production Unit for Polycarboxylate Superplasticizer
Ideal for Ready-mix Concrete Manufacturers
After continuous improvement and innovation to the previous equipment, MUHU engineers developed this mobile and integrated production unit. This new system is featured with Unique Design with Stainless Steel and Modular-based Remote Control, which is the break-through in the industry in China. It is environmental protection with zero waste emission and discharge.
It is designed for batching/blending concrete admixture plant and Ready-mix Concrete Manufacturers . The machine can be used to produce high water reducing type PC-F (polycarboxylate superplasticizer) and special retarder type PC-R (polycarboxylate superplasticizer) at ambient temperatures. In addition, it can also be used to compound polycarboxylate based retarding admixtures used in RMC station. The whole production process is automatically controlled to ensure the stability of the product quality.
Watch this video （https://www.youtube.com/watch?v=WBzf0lJhxJA&feature=youtu.be）for detailed information of lab(large) scale production system for PCE Superplasticizer in Stainless steel.
■ Typical Properties
This equipment has following unique features:
- Unique design with stainless steel :Special material feeding design for large quantity of powder products, making it easy and fast to input TPEG/HPEG monomer material.
- Eliminating the traditional platform: Ground-floor material feeding and operation decreases the requirement to the production setting (5 meter for workshop height), and increase safety.
- Removable and modular-based: The installation and disassembly is fast and easy, which makes it convenient to produce in different locations. Thus, it greatly reduces the cost of shipping materials to different stations.
- Automatic control and smart production: The system is designed for on-button control, intelligent production with all feedback signal automatic control, and entire process monitoring. The system can automatically adjust mixing time and materials adding speed based on the chemical reaction temperature in the production. Therefore, the product quality is assured.
- Automatic temperature compensation: In order to make the monomer easy to dissolve and have stable chemical reaction in winter season or in low ambient temperature. MUHU engineers designed this temperature compensation feature.
- Short process and high-efficiency: After the polymerization route for chemical reaction is optimized, the reaction time is shortened to 2 hours. The efficiency is 6 times of tradition process. It only takes 3-4 hours to produce 5 tons of polycarboxylate superplasticizer primary liquid.
- Fully enclosed, non-polluting production: The enclosed production system is designed for zero emission of waste water, gas and residue.
■ Snapshots of Production Line
■ Patent certificates
In 2013, MUHU was granted the invention patent certificate of “a polyether polycarboxylate superplasticizer formulation methods” and the applied patent certificate of “polyether production equipment”.
In 2003,MUHU polycarboxylate-type high perforamce water reducer was granted as”new high tech products” by Beijing Goverment.
■ The hardware requirements
- The plant: height 6 meters; equipment floor are 200 SQR meters
- Required power: 30KW
- Water consumption: 5 to 30 tons/day
■ Technical Support Services
- We can show you how to use this equipment and produce polycarboxylate superplasticizer Ether.
- Our staff will guide installation, commissioning and production.
- Free staff training.
- PC based Superplasticizer formula admixture are free.
One batch 5tons or 10tons, need 6-7 hours can produce.
■ Distribution Representative
We can grant an agent in each city the equipment.
MUHU will always be customer-centric and continuously improving to be your ideal partner in admixture industry.
■ Product raw material
In addition to product formula and production equipment, MUHU also provides raw materials for production based on customers’ specific requirements. Using MUHU products and raw materials have following advantages:
1. MUHU has been working together with major raw material suppliers in China for a long-term. Bulk procurement can assure stable quality, but at a lower cost.
2. MUHU has strong inspection technology and quality assurance system, which ensures the quality each batch of raw material to reach the production requirements. Thus, MUHU’s downstream partners may save the inspection process and cost.
3. MUHU owns warehouse with over 10000 SQR meters. Product inventory is high and variety is complete. The reasonable inventory can ensure the stable supply in the dynamic supply market.
4. MUHU’s logistic team can safely deliver the raw materials to the customers on time at a lower cost. Based on the product formula, customer may place orders. MUHU provides one-stop shopping to help customers improve cash flow.
■ Headquarter in Beijing
Beijing is China’s capital city and the center of political, economy, culture and national strategical planning, It provides an important information platform and primary station for communication and operation. With special resources and advantages, it is an ideal place for business headqurarters.
■ Contact information
Joice Ma, Director
MUHU Construction Chemicals
WhatsApp or WeChat: 0086 139 112 93982