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Large Scale Production System of Polycarboxylate Superplasticizer

■ Overview

After continuous improvement and innovation to the previous equipment, MUHU engineers developed this mobile and integrated production unit. This new system is featured with heatless production and automated control, which is the break-through in the industry in China. It is environmental protection with zero waste emission and discharge.

It is designed for batching / blending concrete admixture plant and Ready-mix Concrete Manufacturers . The machine can be used to produce high water reducing type PC-F (polycarboxylate superplasticizer) , high slump type PC-G (polycarboxylate superplasticizer) and Special Set Retarder Type PC-R ( polycarboxylate superplasticizer) at ambient temperatures. In addition, it can also be used to compound polycarboxylate based retarding admixtures used in RMC station. The whole production process is automatically controlled to ensure the stability of the product quality.

■ Features

• Eliminating the traditional platform
Ground-floor material feeding and operation decreases the requirement to the production setting (5 meter for workshop height), and increase safety.

• Removable and modular-based
The installation and disassembly is fast and easy, which makes it convenient to produce in different locations. Thus, it greatly reduces the cost of shipping materials to different stations.

• Automatic control and smart production
The system is designed for one-button control, intelligent production with all feedback signal automatic control, and entire process monitoring. The system can automatically adjust mixing time and materials adding speed based on the chemical reaction temperature in the production. Therefore, the product quality is assured.

• Automatic temperature compensation
In order to make the monomer easy to dissolve and have stable chemical reaction in winter season or in low ambient temperature. MUHU engineers designed this temperature compensation feature.

• Short process and high-efficiency
After the polymerization route for chemical reaction is optimized, the reaction time is shortened to 2 hours. The efficiency is 6 times of traditional process. It only takes 3-4 hours to produce 5 tons of polycarboxylate superplasticizer primary liquid.

• Fully enclosed, non-polluting production
The enclosed production system is designed for zero emission of waste water, gas and residue.

■ Basic Equipment Configurations

No. Equipment Name Type/Specification Unit Quantity
1 Mixing Tank (including paddle, gear and other accessories) 6000L, 3.0 KW set 1
2 Main cabinet (including control box, implementation structure and other components) set 1
3  Water treatment equipment 2ton/per hour piece 1
4 Other pipeline and parts set 1

■ Technical Support Services

We can show you how to use this equipment and produce polycarboxylate superplasticizer Ether.

■ Capacity

One batch 5tons,need 6-7 hours can produce.

■ Patent certificates

In 2013, MUHU was granted the invention patent certificate of “a polyether polycarboxylate superplasticizer formulation methods” and the applied patent certificate of “polyether production equipment”.

■ Distribution Representative

We can grant an agent in each city the equipment.

■ Contact information

Joice Ma, Director

MUHU Construction Chemicals
Beijing, China
Tel: 86-10-69687750
fax: 86-10-69687750
Mobile: 86-13911293982
www.muhuchina.com

Email: export@muhuchem.com
Skype: export@muhuchem.com
WhatsApp or WeChat: 0086 139 112 93982

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